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  OPTIMIZATION

Optimizing Wheel and Rail Profiles on Amtrak's Northeast Corridor
(continued)

Wear is only one parameter for evaluating wheel/rail performance. Another is "effective conicity," which represents a weighted average of the rolling radius difference. When tapered wheels in tangent track are shifted sideways, the contact point on one wheel moves toward the flange throat of the wheel, while the contact point on the other wheel moves toward the field side. This creates rolling radius difference in which one wheel is rolling on a bigger radius than the other. Rolling radius difference on a fixed axle generates longitudinal creep forces that initiate a steering moment, which usually steers the wheelset away from the curve and back toward the center of the track. As the wheelset passes the centerline of the track, a steering moment is generated in the reverse direction, forcing the wheelset back toward the curve. Depending on the damping in this system, this movement will either be damped within three or four cycles or it will lead to a flange-to-flange, hunting motion.

Designing a New Wheel Profile
CSTT also looked at wheel/rail conformality — whether there was typically one- or two-point contact on the corridor — by positioning a wheel on rail in a curve (see Figure 2). Gaps greater than 0.4 mm between the two points of contact — one toward the top of the rail and one toward the gauge corner or face of the rail — constituted non-conformal, two-point contact. Gaps of 0.4 mm or less were considered conformal contact. Very small gaps of less than 0.1 mm between the profiles were considered closely conformal contact.

Wheel profiles on the Acela fleet generated non-conformal two-point contact, a condition that is dominated by wear. A large percentage of the wheels on Amtrak locomotives, however, generated non-conformal single-point contact, which is generally associated with high stress, hard gauge-corner contact and rolling contact fatigue. These locomotives are believed to be responsible for a disproportionate amount of contact fatigue.

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DECEMBER 2004
"Designing Amtrak's Wayside Train/Track Interaction Detection System"
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SEPTEMBER 2004
"Developing an Enterprise Asset Management System for Amtrak’s Northeast Corridor"

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SEPTEMBER 2004
"Monitoring Vehicle/Track Interaction on Amtrak's NEC"
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