The European Approach to Quality Control in
Rail Grinding
July 18, 2004
The approach to rail
grinding in europe has changed within
recent years from a railway- to a contractor-managed operation.
In the past,
grinding was planned
by the railways, which determined the location and number of passes that were
needed. Today, the contractor is expected to determine the amount of time and
the number of passes required to meet the railway's specification. Contractors
are also responsible for the execution and finished quality of the grinding
work. Where railway inspectors directed grinding operations in the past, the
contractor now controls how the equipment is used to best obtain the specified
results.
"Except for the pilot, there is no longer a railway staff member
on board
the grinder," Wolfgang Schoech, Speno International SA's Manager, External
Affairs, told delegates at Advanced Rail Management/Interface
Journal's Rail/Wheel
Interface Seminar in May.
And where railways in prior years approved the plan and accepted the finished
product, it is now up to the contractor to document that the specification
has been met. "This means that responsibility for quality control has
changed from an expert on the railway side to the contractor," Schoech
said.
Contractors determine the longitudinal and transverse profiles, surface conditions
and the metal removal required to meet the specification. Using powerful, modular
machines, the grinding plan is typically achieved in one to three passes. Average
acceptance values (measured peak-to-peak) range from 0.01 mm for short wave
(10 - 30 mm) longitudinal profiles to 0.1 mm for longer wave (300 - 1000 mm)
longitudinal profiles, after grinding. In a move to standardize specifications
across Europe, the European Committee for Standardization (CEN) has drafted
a standard on Acceptance of Rail Grinding, Milling and Planning, which is in
the final discussion stage.
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