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Rock 'til you Drop: Starting and Stopping Harmonic Rock and Roll (continued)


Car Rocking Symptoms
When inspecting a freight car, there are several telltale signs that the car is a bad actor, with regard to harmonic rocking. The following components should be visually and dimensionally checked:

• Springs. Look for evidence that the springs are cracked or broken, or that they have compressed "solid." Wear or shiny marks between the spring coils (see Figure 3) are evidence of solid springs.

• Friction Wedges or Friction Castings. Inspect the wedges for excessive rise above the top of bolster. On most Barber truck designs, wedge rise should not exceed nominally 3/4 inches. For most Ride Control designs, the wedge rise should not exceed nominally 1-3/4 inches. Also inspect the column wear plates for excessive wear or hollowing of the plate.

• Side Bearing Clearance and Wear Plates. Side bearing clearance should not exceed 5/16 inches, or excessive rocking will be allowed. Inspect the body wear plates for signs of cracking or excessive pounding. Sometimes the wear plates will be severely dished or hollowed from the repetitive pounding into the roller (see Figure 4).

• Centerplate Casting. The centerplate casting will show signs of cracking, particularly around the fillet area or along the relief area on the bottom of the centerplate.

Most rock and roll derailments are caused primarily by lack of damping in the car, or excessive side bearing clearance. For track to be a primary cause, the track structure must be severely deteriorated with a number of consecutive, staggered, pumping joints. To prevent rock off derailments, avoid operating trains in the critical speed range of 12 to 24 mph when handling loaded hopper cars over jointed rail. Heeding these operating precautions, maintaining the track joints and insuring proper damping in the car suspension can make harmonic rock and roll a thing of the past.



Gary P. Wolf is President of Rail Sciences Inc.

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SEPTEMBER 2004
"Truck Warp: Causes and Cures (Part 1 of 2)"
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OCTOBER 2004
"Truck Warp: Causes and Cures (Part 2 of 2)"
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